Deakin University – Building M (Burwood Campus)
Rust Conversion | Thermal Insulation | Asset Protection
Project Overview
Deakin University’s Building M at the Burwood campus was undergoing major infrastructure upgrades, including the installation of a large HVAC platform on the roof. However, the ageing roof showed visible signs of corrosion (rust bloom), creating long-term asset risk beneath the new mechanical systems.
Thermoshield was engaged to deliver a future-proofing restoration, using a combination of rust conversion, etch priming, and a triple-layer ceramic membrane coating. This intervention prevented further deterioration and eliminated the need for costly roof replacement — especially beneath hard-to-access HVAC installations.
Key Benefits Delivered
Structural Protection & Rust Conversion
- Full surface preparation and 3,500 psi pressure washing of existing roof sheets.
- Applied a vivid red rust-inhibitor etch primer, enabling clear visual tracking of treated zones.
- Sealed corroded areas, eliminating further environmental exposure (oxygen, moisture, UV).
Avoided Major Costs
- The deteriorated roof area — especially under planned HVAC systems — could have required full replacement within 5 years.
- Roof replacement beneath mechanical platforms would have been extremely difficult and expensive.
- Thermoshield prolonged roof life by 10+ years, significantly reducing capital expenditure risk.
Thermal Efficiency & Long-Term Waterproofing
- Three coats of Thermoshield ceramic coating applied at 250 microns per coat.
- Created a thick, non-permeable membrane that acts as a barrier against heat, water, and air.
- Protects converted metal from future rust and thermal degradation.
Cost Avoidance & Asset Longevity
- Extended the lifespan of the roof by 10+ years, avoiding premature replacement.
- Avoided what would have been extremely costly works beneath a future HVAC platform.
- Delivered a high-return protective solution with minimal operational disruption.
Visual Assurance & Quality Control
- Etch primer’s red colour ensured all zones were properly sealed before top coats.
- Completed coverage = no red visible = uninterrupted protective “blanket.”
- Final coat in Shale Grey provided a modern and consistent aesthetic.
Winter-Condition Application
- Despite application taking place in the depths of winter, Thermoshield was successfully installed using overnight covers and cold-weather preparation methods.
Scope of Works
- High-pressure wash and rust removal (3,500 psi)
- Rust-inhibitor etch primer (vivid red for visual QA)
- Three-coat system using Thermoshield ceramic membrane
- Final colour matched to Shale Grey for visual appeal
- 10-year warranty provided on the system
Before | During | After
Client Outcome
“This restoration saved us from what would have been a very complex and expensive roof replacement under our new HVAC platform. Thermoshield has protected our infrastructure and future budgets.”
By investing in Thermoshield, Deakin University ensured the structural and visual longevity of Building B, all while avoiding future roof replacement complications and protecting new mechanical systems with a durable, thermally efficient membrane
Contact Us
Thermoshield Australia Pty Ltd
Factory 11, 42 Mills Road, Dandenong, VIC 3175
Email: gavin@thermoshield.com.au
Phone: 0417 563 955
Website: thermoshield.com.au
